When an industrial machine goes down it is a showstopper! When things go down, it’s costly, time-wasting and productivity preventing. It all happens in the heat of the moment, and fast thinking is crucial.
You need to have some sense of what to do and who to call. Never standing around will fix the problem. Acting quickly can minimize the damage and help to set things right.
Broken motor or jammed conveyor, it helps to know what move you need to make next. Let’s take a stroll through where to go when your industrial equipment repair services kick the bucket — and how to get back on the virtual saddle.
Call In In-House Maintenance First
Call your in-house maintenance crew when a machine breaks down. They are the most familiar with your equipment. They know how the system works and what typically goes wrong.
They may be able to fix the problem more quickly than an outside technician. Most businesses have trained their employees for such emergencies. They will manage it on the spot, if the repair is an easy one.
No need to wait or to put down more money. Plus, you can get a clearer answer from someone who is more familiar with your set-up. They see what’s wrong and begin to diagnose.
And if they can’t solve it, they’ll identify the precise help that is required. This is a time-saver when you need to get outside aid. Always give them the benefit of the doubt before going on.
You Should Consult The Equipment Manufacturer
If your in-house staff is stumped, your next call should be to the manufacturer of your equipment. They built the machine. They understand its design, eccentricities and weaknesses.
Some manufacturers provide customer support lines or service techs. You will be walking through this process over the phone, usually by teams like these. Someone will come out, if necessary.
And of course, if your equipment is still under warranty, remember to check. If there is, you might be able to get free repair or replacement parts. Always have the model and serial number of your machine available.
“Helps speed up the conversation a bit when talking to support. They may also be able to supply manuals, diagrams or software updates.
Hire A Professional With Certified Industrial Technician Repair Skills
If you don’t understand what the problem is then you need to have a trained industrial repair person to look at your saw. These guys do heavy-duty repairs every day.
They are equipped with the proper tools and training for the job. They can overhaul motors, hydraulics, compressors and the like. They don’t also specialize in industrial equipment like general contractors do.
Be sure they’re certified and experienced. Ask for references or previous clients. Also ask whether they have insurance. This shields you in the event of a botch-job on the fix.
A lot of industrial repair services also provide emergency calls. They’ll be able to come quickly, even in the middle of the night or over the weekend.
Find Out About Common Parts And Replacements
Other times the problem is a bad or broken part. Then nothing will work but a restoration. It’s why spare parts are a good idea to keep around.
Check your inventory. Do you keep belts, bearings and valves in inventory? If yes, use them. That spares time spent ordering new parts. If the part isn’t readily available?
Be sure to check compatibility before purchasing. Wrong parts waste more time. Just remember which parts wear out most frequently. Stock those in advance.
Inspect For Safety, Avoid Future Failure
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Ask why it got broken in the first place. Was it poor maintenance? Overuse? A faulty part? Identifying the cause will help prevent future occurrences.
Review the maintenance logs. Find out if the gear had missed industrial equipment repair dates. If yes, tighten your routine. Also, talk to the operators. Had they heard any odd sounds prior to their car’s demise?
Conclusion
Equipment breakdowns need not induce chaos. There are steps you can take to seize the reins. Begin with your in-house staff. If that is not enough, get in touch with the manufacturer or retain certified help.
Always have some spare parts on standby and remember that safety comes first. Every breakdown is an opportunity for growth.
Stay ready, move fast and design progressively smarter systems. That’s how you minimize downtime and protect your business.
